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Industry Information: Five departments jointly issued the "Implementation Opinions on Improving Reliability in the Manufacturing Industry"
Source: | Author:Longyun Intelligence | Published time: 2023-07-07 | 492 Views | Share:

Recently, the Ministry of Industry and Information Technology and five other departments jointly issued the "Implementation Opinions on Improving Reliability in the Manufacturing Industry" (hereinafter referred to as the "Implementation Opinions"), proposing the "two-step" goal to promote the overall level of reliability in the manufacturing industry to a new level.

The Implementation Opinions propose to build three or more reliability common technology research and development service platforms by 2025, form more than 100 typical demonstration models for reliability improvement, and promote more than 1000 enterprises to implement reliability improvement; By 2030, the reliability level of 10 key core products will reach international advanced levels, and a group of reliability public service institutions and reliability professionals will be cultivated.

Reliability is the ability of a product to complete specified functions under specified conditions and within a specified time, and is a core indicator that reflects the quality level of the product. With the deep integration of new generation information technology and manufacturing, the concept of reliability has been further expanded, requiring comprehensive consideration from multiple dimensions such as safety, economy, and ecology, which is the reliability of the entire product lifecycle and chain. After years of exploration and development, China's manufacturing industry has achieved significant results in reliability, but overall, there is still a gap compared to the advanced level of foreign countries, and there are many shortcomings and weaknesses in the industrial foundation.

The Implementation Opinions propose eight key tasks, including focusing on the implementation of reliability "foundation building" projects and reliability "doubling" projects in key industries with large scale, high proportion of industrial output value, and strong radiative driving ability, including machinery, electronics, and automobiles. "By improving the reliability of core basic components and core basic components, we can promote the reliability of products in related industries and enhance the Supply chain resilience resilience of the industrial chain." The relevant person in charge of the Ministry of Industry and Information Technology said that giving play to the basic advantages of the industry, forming advanced experience that can be copied and promoted, can set a typical example for other industries and drive the overall level of reliability of the manufacturing industry to improve.

In order to better understand and implement the Implementation Opinions, the Science and Technology Department of the Ministry of Industry and Information Technology has made the following interpretation:

1、 What is the background of the implementation opinions?

Reliability, as a core indicator reflecting the level of product quality, is an important reflection of the development level of the manufacturing industry. The Party Central Committee and the State Council attach great importance to quality development work.   The report of the 20th National Congress of the Communist Party of China proposes to accelerate the construction of a strong manufacturing and quality country, and promote the high-end, intelligent, and green development of the manufacturing industry. The Outline of Building a Strong Quality Country points out that the implementation of the quality reliability improvement plan aims to improve the reliability level of mechanical, electronic, automotive and other products, as well as their basic components and components, and promote quality upgrading. After years of exploration and development, China's manufacturing industry has achieved significant results in reliability. The reliability engineering technology system has been basically established, and the application fields have continued to expand. Some products have achieved international advanced levels of reliability. However, overall, there is still a gap in the reliability of China's manufacturing industry compared to the advanced level of foreign countries. There are many shortcomings and weaknesses in the industrial foundation, and the reliability indicators of key core products still need to be improved. The lack of management and professional talent guarantee capabilities hinders China's manufacturing industry from moving towards the mid to high end.

  To lay a solid quality foundation for improving the core competitiveness and brand influence of enterprises, building a modern industrial system, and achieving high-quality development of the manufacturing industry.

2、 What is the connotation and extension of reliability?

Reliability is the ability of a product to complete specified functions under specified conditions and within a specified time frame. It is a core indicator that reflects the quality level of the product and runs through the entire process of product development, design, production, manufacturing, and use. With the deep integration of new generation information technology and manufacturing industry, the development of digitalization, networking, intelligence, and greening in China's manufacturing industry is accelerating, and the concept of reliability has been further expanded. One is the reliability of modern products, which needs to be comprehensively considered from multiple dimensions such as product and human-machine interaction, safety, environmental protection, and economy. The second is to have more comprehensive requirements for reliability indicators, not only pursuing absolute high reliability and long lifespan, but also paying more attention to the optimal level of reliability under economic costs and ecological constraints. The third is to change from "reliability during the product use stage" to "reliability throughout the entire product lifecycle and chain", which runs through various stages of product development, production, use, and scrapping, covering raw materials, components, components, complete machines, and systems, and involving a wider range of dimensions.

3、 How to promote the implementation of the main objectives of the Implementation Opinions?

The "Implementation Opinions" propose a "two-step" goal: from the first stage to 2025, we will focus on addressing weaknesses and strengths, and follow the approach of consolidating the foundation, optimizing services, and promoting improvement. Through measures such as conducting technological breakthroughs, establishing standard systems, and improving public services, we will strive to form 100 or more typical examples of reliability improvement, promote the implementation of reliability improvement by more than 1000 enterprises, and lay a solid foundation for achieving the goals of the second stage; In the second stage, by 2030, we will focus on forging long plates and promoting effectiveness. Following the approach of setting benchmarks, strengthening driving forces, and promoting transformation, we will fully leverage the leading role of reliability standards, promote the reliability level of 10 key core products to reach international advanced levels, cultivate a group of competitive and influential reliability public service institutions and reliability professionals, and promote the overall level of reliability in China's manufacturing industry to a new level, Becoming an important engine supporting the high-quality development of the manufacturing industry.

4、 Why does the Implementation Opinions focus on the three industries of machinery, electronics, and automobiles?

The three industries of machinery, electronics, and automobiles have a large scale and a high proportion of the total industrial output value. They have strong radiation and driving capabilities, and have a certain foundation in reliability work. They are representative in improving the reliability of the manufacturing industry. The machinery industry is a pillar industry of the national economy, with a considerable scale and significant improvement in the reliability level of some products; Electronics is a fundamental industrial industry with a large scale and sufficient market competition, which plays an important supporting role in other industries. Key enterprises have established a sound reliability management system; The safety and reliability of automobiles are closely related to the lives and property of the people. The reliability practice in the industry started early, took a fast step, and has a high level, forming a relatively complete reliability technology and management system. The Implementation Opinions focus on the three key industries of machinery, electronics and automobile. On the one hand, through improving the reliability of core basic components and core basic components, it will promote the reliability of products in related industries and enhance the Supply chain resilience resilience of the industrial chain. On the other hand, leveraging the fundamental advantages of the industry, forming replicable and promotable advanced experiences, setting typical examples for other industries, and driving the overall level of reliability improvement in the manufacturing industry.

5、 What are the main considerations and expected results of implementing the "foundation" project for basic product reliability and the "doubling" project for overall equipment and system reliability proposed in the "Implementation Opinions"?

Core basic components, core basic components, key basic software, key basic materials, and advanced basic technology are important components of industrial foundation. Core basic components, core basic components, and key basic materials play a decisive role in the accuracy, performance, lifespan, and reliability of the entire equipment. Key basic software is an important means to promote industrial modernization and digitization, and advanced basic technology is to achieve low-cost products High performance and high reliability are important guarantees. High end equipment manufacturing is the foundation and core of a country's modern industrial system, and an important manifestation of the comprehensive strength of the manufacturing industry and the competitiveness of the national industry. Especially for major technical equipment, it has the characteristics of complete systems, complex technology, high added value, strong driving force, and high investment intensity, which is related to national strategic security and the lifeline of the national economy.

At present, the reliability level of basic products such as precision reducers, high-end bearings, advanced semiconductor materials, vehicle grade automotive chips, as well as complete machine products such as heavy-duty CNC machine tools, advanced agricultural machinery, and precision measuring instruments in China is not high. In response to the above issues, the Implementation Opinions focus on the three industries of machinery, electronics, and automobiles. By implementing the reliability "foundation building" project, we aim to address the shortcomings of basic product reliability, improve the reliability level of core basic components, core basic components, key software, key basic materials, and basic processes, and lay the foundation for the improvement of overall product reliability in related industries. By implementing the reliability "multiplication" project, we will promote reliability growth, promote the reliability level of key core products to reach the international advanced level, and enhance the Supply chain resilience resilience of the industrial chain.

Article source: People's Daily and the official website of the Ministry of Industry and Information Technology. If there is any infringement, please contact to delete it.